10/08/2008
Metal Protection Method
Protecting metal from corrode effect have
used with many way, using anodizing for aluminum metal, electroplating for
steel and other metal coated with other stabilize metal and endure from
corrosion.
Metals are essentially artificial and
unstable materials, that is to say, they are not found as such in nature
(excepting gold and copper) and they tend, under the influence of the weather,
waters and similar corrosive exposure, to revert back to a non-metallic state.
Metallic Coating In choosing a metallic coating for the protection of a
metallic article it is not sufficient to consider the behavior of the coating
metal alone. It's necessary also to have regard to the effect of the mutual
exposure of coating metal and bases metal at pores, cuts and other initial or
subsequent breaks ion the thin film of coating.
Another long practiced, but crude method
of overcoming the need for mechanization is known as barrel polishing.
Originally this was only suitable for small, fairly simple and robust shapes,
which were placed in a cylindrical container or barrel, together with a mass of
pebbles or rounded abrasive shapes and a lubrication liquid.
Use of Electroplating. Electroplating is a
method of producing a smooth, compact and fairly uniform film of metal from an
aqueous solution of one of its chemical compounds by means of a direct electric
current. The current flows from the aqueous solution to the article being
electroplated, which must of course itself be electrically conducting, and
which forms the cathode.
Sulfuric acid is used as solution which has
two hydrogen ions. Copper is a metal atom of which has two easily removable
electrons. Copper sulfate (CuSO4) is the copper salt of sulfuric acid. In
aqueous solution the copper ions, each with two positive charges due to loss of
two electrons, separate them selves from the doubly charged negative sulfate
ion SO42-.
Nickel plating is by far the most
important electroplating process, chiefly because it is the best undercoating
immediately below chromium plating. Nickel is a hard, yellowish-white,
non-toxic metal with takes a high polish and has considerable resistance to
tarnish and corrosion by weather. Hot Dip Aluminizing Aluminum can also be
coated on to iron and steel articles by hot dipping, but the process is
considerably more difficult than in the case of tin and zinc, for a number of
reasons. Because of the higher melting point of aluminum the process must be
carried out at about 700oC, at which temperature it is very difficult to
preserve the steel in an oxide free condition.
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